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Title: Johnson 6hp Outboard Service Manual happyhounds.pridesource.com Author: RJ Shavelson - 2004 - happyhounds.pridesource.com Subject: Download Johnson 6hp Outboard Service Manual - SERVICE MANUAL Evinrude & Johnson 5 & 6 HP Fig OM4-6—View of mofor with rimifig fixture (TF) instaiied Breoker points shouid fust open when pointer is centered between timing morics (TM) on. 'Service Manual' is a generic term we use to describe Repair Manuals, Technical Manuals, Workshop Manuals, Shop Manuals, etc. Customer Service. Customer Support View My Cart Contact. 1973 Johnson Evinrude 65 HP Outboard Service Manual. Johnson Models 65ES, 65ESL-73, 65SLR-73 / 3 Cylinders / 49.7 CI Evinrude Model 65372-73. Johnson Outboards Repair Manual 3.5-250 HP, 2-Stroke, 4-Stroke Models 2002-2007 Evinrude Johnson Outboard 2-40 HP Repair Manual 1973-1990 Johnson Evinrude Outboard 1.25-60 HP Repair Manual 1973-1989 Johnson Evinrude Outboard Repair Manual 1.25-70 HP, 1-4 Cylinder, 2-Stroke & 4-Stroke 1990-2001.
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Evinrude/Johnson 2-40 HP Outboards (Includes Electric Motors), 1973-1990 B732
Clymer Marine and PWC manuals are the #1 source for DIY maintenance, troubleshooting and repair. With step-by-step procedures combined with detailed photography and extensive use of exploded parts views, Clymer manuals are a must-have tool for the do-it-yourselfer.
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More About - Evinrude/Johnson 2-40 HP Outboards (Includes Electric Motors), 1973-1990 B732
Evinrude/Johnson 2.5 HP (1973-1990)
Evinrude/Johnson 3 HP (1973-1990)
Evinrude/Johnson 4 HP (1973-1990)
Evinrude/Johnson 4 HP Deluxe (1973-1990)
Evinrude/Johnson Excel 4 (1973-1990)
Evinrude/Johnson Ultra 4 (1973-1990)
Evinrude/Johnson 4.5 HP (1973-1990)
Evinrude/Johnson 5 HP (1973-1990)
Evinrude/Johnson 6 HP (1973-1990)
Evinrude/Johnson 7.5 HP (1973-1990)
Evinrude/Johnson 8 HP (1973-1990)
Evinrude/Johnson 9.5 HP (1973-1990)
Evinrude/Johnson 9.9 HP (1973-1990)
Evinrude/Johnson 15 HP (1973-1990)
Evinrude/Johnson 18 HP (1973-1990)
Evinrude/Johnson 20 HP (1973-1990)
Evinrude/Johnson 25 HP (1973-1990)
Evinrude/Johnson 28 HP (1973-1990)
Evinrude/Johnson 30 HP (1973-1990)
Evinrude/Johnson 35 HP (1973-1990)
Evinrude/Johnson 40 HP (1973-1990)
Evinrude/Johnson Electrics (1973-1990)
1973 Johnson 6hp Outboard Motor
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's tips
CHAPTER THREE / TROUBLESHOOTING
Operating requirements / Starting system / Charging system / Ignition system / Breaker point ignition troubleshooting / CD 2 ignition troubleshooting (except 2.5 [1987-1988], Ultra 4 and Excel 4) / CD 2 ignition troubleshooting (2.5 [1987-1988], Ultra 4 and Excel 4) / CD2UL ignition troubleshooting (1989-1990--4 Deluxe--40 hp) / Ignition and neutral start switch / Fuel system / Engine temperature and overheating / Engine
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Storage / Complete submersion / Anti-corrosion maintenance / Engine flushing / Tune-up
CHAPTER FIVE / ENGINE SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
Engine timing / Synchronization / Johnson/Evinrude 2 hp, Colt and Junior (breaker point ignition) / 1973-1978 Johnson/Evinrude 4 (breaker point ignition) / Johnson/Evinrude 2.5, 3 hp, 4 Standard, Excel 4, Ultra 4, 4 Deluxe, 4.5 and 7.5 (CD 2 and CD2UL ignition) / 1976-1977 Johnson/Evinrude 6 / 1978-1985 Johnson/Evinrude 5, 6, and 9 (CD 2 ignition) / 1986-1990 Johnson/Evinrude 6 and 8 (CD 2 and CD2UL ignition) / Johnson/Evinrude 9.5 (breaker point ignition) / Johnson/Evinrude 9.9 and 15 (breaker point ignition) / Johnson/Evinrude 9.9 and 15 (CD 2 and CD2UL ignition) / Johnson/Evinrude 18, 20 and 25 (breaker point ignition) / Johnson/Evinrude 20, 25, 28 and 30 (CD 2 and CD2UL ignition) / Johnson/Evinrude 35 (all ignitions) / Johnson/Evinrude 40 (breaker point ignition) / 1985-1988 Johnson/Evinrude 40 hp tiller models (CD 2 models) / 1985-1988 Johnson/Evinrude 40 hp remote control models (CD 2 ignition) / 1989-1990 Johson/Evinrude 40 hp modles (CD2UL ignition)
CHAPTER SIX / FUEL SYSTEM
Fuel pump / Carburetors / Johnson/Evinrude 2 hp, Colt, Junior and 4 hp (1973-1977) / Johnson/Evinrude 2.5 hp, 3 hp, 4 hp (1978-on), 4 Deluxe, Excel 4, Ultra 4, 4.5 hp, 5 hp, 6 hp, 7.5 hp and 8 hp / Johnson/Evinrude 9.5 hp / Johnson/Evinrude 9.9 and 15 hp / Johnson/Evinrude 20 hp, 25 hp, 28 hp, 30 hp, 35 hp and 40 hp / Carburetor core plugs and lead shot / Anti-siphon devices / Fuel tank / Fuel link and primer bulb / Oil injection system / Autoblend (1986) and Accumix (1987-on) oil injection
CHAPTER SEVEN / ELECTRICAL SYSTEM
Battery / Battery charging system / Electric starting system / Magneto breaker point ignition service / CD 2 ignition system / CD2UL ignition system
CHAPTER EIGHT / POWER HEAD
Engine serial number / Fasteners and torque / Gaskets and sealants / Flywheel / Magneto armature plate / CD 2 and CD2UL armature plate / Power head
CHAPTER NINE / GEARCASE
Propeller / Water pump / Gearcase / Shift lever
CHAPTER TEN / AUTOMATIC REWIND STARTERS
Engine cover starter / Swing arm gear drive starter / Side-mounted pinion gear starter / Flywheel mounted starter
CHAPTER ELEVEN / ELECTRIC MOTORS
Lubrication / Periodic maintenance / Battery / Propeller / 1975-1981 12 volt bow mount model / 1982-on 12 volt bow mount model / 1975-1976 12 volt transom mount model / 1982-on 12 volt transom mount model / 1975-1981 12/24 volt vow mount model / 1982-on 12/24 volt bow mount model / 1975-1976 12/24 volt transom mount model / 1980-1981 12/24 volt hand control model / 1982-on 12/24 volt hand control model / Component replacement
INDEX
WIRING DIAGRAMS
Models covered:
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 15 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 18 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 2 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 2.5 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 20 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 25 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 28 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 3 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 30 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 35 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 4 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 4 HP Deluxe
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 4.5 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 40 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 5 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 6 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 7.5 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 8 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 9.5 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 9.9 HP
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson Electrics
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson Excel 4
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson Ultra 4
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Evinrude/Johnson 2 HP (1973-1990)
Evinrude/Johnson 2.5 HP (1973-1990)
Evinrude/Johnson 3 HP (1973-1990)
Evinrude/Johnson 4 HP (1973-1990)
Evinrude/Johnson 4 HP Deluxe (1973-1990)
Evinrude/Johnson Excel 4 (1973-1990)
Evinrude/Johnson Ultra 4 (1973-1990)
Evinrude/Johnson 4.5 HP (1973-1990)
Evinrude/Johnson 5 HP (1973-1990)
Evinrude/Johnson 6 HP (1973-1990)
Evinrude/Johnson 7.5 HP (1973-1990)
Evinrude/Johnson 8 HP (1973-1990)
Evinrude/Johnson 9.5 HP (1973-1990)
Evinrude/Johnson 9.9 HP (1973-1990)
Evinrude/Johnson 15 HP (1973-1990)
Evinrude/Johnson 18 HP (1973-1990)
Evinrude/Johnson 20 HP (1973-1990)
Evinrude/Johnson 25 HP (1973-1990)
Evinrude/Johnson 28 HP (1973-1990)
Evinrude/Johnson 30 HP (1973-1990)
Evinrude/Johnson 35 HP (1973-1990)
Evinrude/Johnson 40 HP (1973-1990)
Evinrude/Johnson Electrics (1973-1990)
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